35crmo圓鋼在制做中的難題及控制方法
作者:山(shan)東宏鉅(ju)天成鋼管(guan)有限(xian)公司
來源://cnmc.net.cn
時間(jian):2020/6/11 17:24:40
人氣:30
35crmo圓(yuan)鋼(gang)生(sheng)產(chan)制(zhi)(zhi)造(zao)全(quan)過程中,從(cong)生(sheng)產(chan)制(zhi)(zhi)造(zao)原材料、加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)藝、電焊(han)(han)焊(han)(han)接、無損(sun)檢測(ce)技術(shu)、計(ji)量檢定(ding)、工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)服(fu)等階段對(dui)35crmo圓(yuan)鋼(gang)生(sheng)產(chan)制(zhi)(zhi)造(zao)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)過程開展品質(zhi)監管(guan)。由專業技術(shu)人員定(ding)編(bian)高鉻35crmo圓(yuan)鋼(gang)零件加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)藝、原材料采(cai)購計(ji)劃表、焊(han)(han)接方法鑒(jian)定(ding)、公裝設(she)計(ji)計(ji)劃方案、焊(han)(han)接工(gong)(gong)(gong)(gong)(gong)(gong)(gong)藝卡、無損(sun)檢測(ce)技術(shu)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)藝卡、玻璃鋼(gang)防腐工(gong)(gong)(gong)(gong)(gong)(gong)(gong)藝卡等報技術(shu)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)程師認同后,做(zuo)為35crmo圓(yuan)鋼(gang)生(sheng)產(chan)制(zhi)(zhi)造(zao)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)程施工(gong)(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)具體指導(dao)文(wen)檔。下(xia)邊跟35crmo圓(yuan)鋼(gang)生(sheng)產(chan)廠(chang)家焊(han)(han)割(ge)的網編(bian)一起(qi)來看下(xia)35crmo圓(yuan)鋼(gang)在(zai)制(zhi)(zhi)做(zuo)中的難題及(ji)控制(zhi)(zhi)方法:
1、高(gao)鉻35crmo圓鋼的(de)傾斜(xie)度(du)和橢圓形度(du)因為鋼卷(juan)全過(guo)程(cheng)中的(de)傾斜(xie)度(du)誤差(cha),35crmo圓鋼縱縫區電焊(han)焊(han)接的(de)部分形變等要素,將(jiang)無法(fa)確保的(de)誤差(cha),采用以下對策給予確保。
①設計(ji)方案生(sheng)產制造縱縫部分傾斜(xie)度校準機(ji)(ji),縱縫電焊(han)焊(han)接后歷經校準機(ji)(ji)校準,保證其部分傾斜(xie)度誤差(cha)。
②設定有(you)效的高鉻35crmo圓鋼內(nei)支撐(cheng)點(dian)保(bao)證35crmo圓鋼形(xing)(xing)變值,確保(bao)35crmo圓鋼的橢圓形(xing)(xing)度。
2、為確保35crmo圓鋼拼裝時的豎直度及總體誤(wu)差,采用下(xia)列對策。
①改(gai)善(shan)焊(han)(han)(han)縫設(she)計方案,選用(yong)不一樣的X形焊(han)(han)(han)縫,沒(mei)留空隙,內縫電焊(han)(han)(han)焊(han)(han)(han)接結(jie)束(shu)后,用(yong)碳弧(hu)氣刨(bao)清根(gen)使內外(wai)雙面焊(han)(han)(han)接的具體總(zong)面積貼近相同,有益于降低形變及減少內應力。
②彎(wan)(wan)頭拼裝(zhuang)(zhuang),彎(wan)(wan)頭是獨(du)特管涵,其尺寸偏差過將軍給安裝(zhuang)(zhuang)產生(sheng)一定(ding)的艱(jian)難,因而規定(ding)總體拼裝(zhuang)(zhuang)。
③接(jie)(jie)管連接(jie)(jie)方式 ——在滾焊(han)臺車里,先總(zong)體(ti)調節空隙、錯牙,開展總(zong)體(ti)規格查驗,檢測達標(biao)后總(zong)體(ti)一次焊(han)接(jie)(jie)。
④改善焊(han)接(jie)方法——采用(yong)小范疇電焊(han)焊(han)接(jie),非常是第一層(ceng)的電焊(han)焊(han)接(jie),提升電焊(han)焊(han)接(jie)層(ceng)級,為此降低電焊(han)焊(han)接(jie)形變量,降低35crmo圓(yuan)鋼(gang)尺寸的誤差(cha)。